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  Inspection & Lubrication Programs

 

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Running Inspection on a Tablet PC

Equipment Inspection is globally accepted as an essential part of a sound maintenance strategy.

A thorough  Reliability-Centered Maintenance analysis will invariable identify a vast number of on-condition, and, failure finding inspections that need to be carried out to ensure the safe and efficient operation of the plant and equipment.

This is particularly true of complex equipment where the inherent failure patterns typically show high ‘infant mortality’.

The practical administration of a vast number of on-condition and failure finding inspections becomes a daunting task at best as the inspections;

  • have to be accurately specified.
  • have different frequencies as determined by their p-f intervals and probability analysis.
  • require different skills.
  • are typically carried out by different departments in the organization.
  • identify problems that must end up in the ‘backlog’ and be managed effectively.

Twenty years of development in this area has produced the Inspection Program Software we have today. It completely eliminates the administrative nightmare resulting from the administration of reliability-centered maintenance programs and provides a simple interface to any existing CMMS.

Result:- Simple Tracking of Problems, which is the key to eliminating them.

 

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Simple Forms with checkboxes for ease of reporting feedback.

  The use of hand-held devices

 

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Comprehensive Instructions & Feedback on Tablet PC in the field.

The vast amount of data combined with the dynamic content of the inspection tasks makes the use of a PDA or Tablet PC ideal, and provides the inspector with comprehensive written instructions.

The ability of the inspector to record information on the inspection sheet electronically completely eliminates all paper notes and simplifies feedback.

Wireless devices make remote work possible  when working over the internet.

In practice the task of administering thousands of individual inspection points, each with it’s own frequency, is a challenging one.

PM Inspection Builder handles this task with ease!

Simplified Administration & Control

Based on a comprehensive database of:

  • Equipment arranged in Routes.
  • Lists of what needs to be inspected on each equipment.
  • The Frequency of Inspection.
  • When last it was done.

The program builds a new inspection or route each time, and loads it onto the mobile device. This ensures that the inspector gets only the applicable instructions for the day, and also has a record of problems identified during the previous inspection. On his return the data is electronically uploaded to the database.

The programs include the ability to:

  • Edit the Inspection Tasks.
  • Build new Routes and Inspections.
  • Easily examine Equipment Failure History.
  • Analyze Failure Data Statistics.
  • Easily monitor the status of repairs.

Universal Interface to any CMMS

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The vast amount of data combined with the dynamic content of the inspection tasks makes the use of a PDA or Tablet PC ideal. The ability of the inspector to record information on the inspection sheet electronically completely eliminates all paper notes and simplifies feedback.

Wireless devices make remote work possible  when working over the internet. This situation is ideal for organizations with multiple geographic sites, or for mobile equipment servicing.

 

Features

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  • Administers the Inspections identified by reliability-centered maintenance programs.
  • Dramatically simplifies the administration of the inspection routes and schedules.
  • Provides simple tracking of the problems identified.
  • Provides the inspector with detailed instructions of what is required.
  • Provides full analysis capabilities for failure data of repetitive problems.
  • Interfaces with any CMMS.

Applications

  • Running Inspection Routes.
  • Down Day Inspections.
  • Operator Shift Inspections.
  • Lubrication Routes and Lubrication Scheduling.
  • Safety & Environmental Inspection Programs.
  • Mobile Equipment Services.

Advantages

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  • Simple administration of inspection & lubrication programs.
  • Provides comprehensive instructions to workers in the field.
  • Automatically records inspector feedback, complete with date-time stamp.
  • Enables easy tracking of problems identified.
  • Eliminates duplicate capture of information.
  • Simple reports make problems easy to manage.
  • Easy analysis of failure data to identify repetitive problems.
  • Automatic recording of all failure history.
  • Uses any hand-held device.
  • Enables remote access in the field through the internet.
  • Interfaces to any CMMS.

For more information.

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